Last Updated： Aggregation Period:Jul 30, 2025～Aug 26, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Jul 30, 2025～Aug 26, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Jul 30, 2025～Aug 26, 2025
This ranking is based on the number of page views on our site.
1～15 item / All 127 items
![[Product Case for the Automotive Industry] 3D Printed Shift Lever](https://image.mono.ipros.com/public/product/image/fa6/2000678874/IPROS77208946691711899204.jpeg?w=280&h=280)
Utilizing digital data to express realistic textures.
■ Processing Method 3D Printing: Polyjet (UV Curing Method) ■ Material Acrylic-like + Rubber-like ■ Size 120×60×40 (mm) ■ Selection Points - Realistic reproduction of color and texture - Color variations available from over 360,000 colors - Reduced development time due to mold-less production - Multiple hardness options for rubber-like material
![[Automotive Industry Case Study] Prototyping Evaluation of PPS with 3D Printer](https://image.mono.ipros.com/public/product/image/468/2000744565/IPROS54116296312200131730.jpeg?w=280&h=280)
Prototype of an insulator made with a 3D printer.
Electric vehicle motors commonly utilize injection-molded PPS resin, and during prototyping, the methods were limited to injection molding and machining. In this context, a 3D printer-compatible PPS resin was developed, which possesses heat resistance and electrical properties equivalent to those of existing PPS resins used in traditional methods, making it suitable for pre-mold production purposes. ■ Processing Method 3D Printing: Powder Bed Fusion ■ Material PPS GF (Glass Fiber Reinforced Grade) ■ Size 168 x 116 x 15 (mm) 【Concerns】 - Existing methods take over a month for delivery. 【Requests】 - Desire to obtain prototypes within 1 to 2 weeks. - Want to confirm functionality equivalent to actual products (injection molded) (heat resistance, electrical properties, low water absorption). - Aim to prevent damage or breakage of wire materials. 【Proposal】 We proposed a method using 3D printer-compatible PPS resin for functional evaluation prototypes, assessing electrical properties in an environment of 120 to 150°C, and were able to conduct evaluations equivalent to conventional products (injection molded). The cost was reduced to one-tenth, and the delivery time was shortened to one week, achieving significant cost savings and lead time reduction.
Thermosetting resin, aramid cloth, epoxy resin
It has excellent wear resistance, flame retardancy, and impact resistance.
If it remains in transparent resin, do not continue molding and perform an air shot.
In transparent resins such as PC, PMMA, and transparent ABS, residuals can be quite noticeable, and even a very small amount of "purging" residue that would not be an issue with colored materials may appear as white streaks. Such residues are not easily removed even if molding continues. If residuals become a problem with transparent resins, please stop molding temporarily, minimize the amount measured as much as possible, and use the air shot method to purge by repeatedly measuring and injecting while keeping the nozzle away from the mold. In the case of hot runners, similarly, open the mold and repeat the measuring and injecting process, discharging with an air shot. *If you would like a sample, please contact us or download the sample request form and feel free to apply via fax.
Introduction of resin-related products
Plasma and LCD screen cleaning rollers, made of resin (PVC, HDPE, ABS, etc.) plus EPDM rubber, are timing pulleys for mass production, offering advantages such as cost reduction from metal, low cost, and noise reduction effects. They are used for printer platens for receipts and similar applications.
New added value created by 2-color molding + insert: "The concept of 3-color molding."
We would like to introduce "3-color molding," which is the core technology of Daisei Plus Co., Ltd. By incorporating the idea of inserting into the primary side of a two-color molded product, we are realizing a three-color molded product that was previously hard to imagine. This allows for designs using various combinations of materials, expanding the possibilities for product development. 【Product Examples】 ■ Materials: ABS + TPEE + PMMA ■ Molding Machine: Two-color molding machine (SE130T) ■ Product Size: 20mm (height) x 33mm (width) x 9mm (depth) ■ Selling Points: Waterproofing and cost reduction through three-color integration *For more details, please refer to the PDF document or feel free to contact us.
Manufacturing various industrial rubber parts and synthetic resin parts such as weather strips, gaskets, and packing.
■ Various rubber products and synthetic resin products Manufacturing products utilizing a variety of synthetic resins such as EPDM, SILICONE, NR, NBR, CR, IR, IIR, BR, EVA, PU, fluororubber, PA, P.V.C, ELASTOMER, etc. ■ Various weather strips for automobiles These have soundproofing, waterproofing, windproofing, and shock-absorbing functions for automotive glass and interior/exterior use. ■ Gaskets for construction Available in various colors and shapes, they provide complete waterproofing, soundproofing, and windproofing functions. ■ For industrial machinery Used for oil leakage prevention and dustproofing in processing industrial machinery. ■ Industrial silicone gaskets We provide gaskets that leverage physical advantages such as heat resistance, cold resistance, and non-toxicity. For product details, please download the catalog.
Challenging the future of new materials with top-level resin composite molding technology.
We provide excellent plastic products that are active in various fields. <Resin Injection Two-Color Molding> Injection molding is a method of forming plastic by heating it to a softening temperature and injecting it under pressure (10 to 3000 kgf/c) into a mold to fill and shape it. At Morisei, we also accommodate two-color injection molding, which involves molding materials of different colors or properties in two stages. Additionally, we support "outsert molding," where parts are integrally molded and fixed together using resin, and "insert molding," where metal components of different materials are pre-installed in the mold and resin is injected to fill it. <Resin Extrusion Two-Color Molding> We possess technologies for soft and hard two-color molding using resins of the same material but different hardness, as well as extrusion with core materials and PP + TPD two-color molding, which are utilized in various fields, including automotive parts. <Resin Composite Products> With a wide range of technical capabilities, Morisei offers complex products. We have established a consistent production system not only for composite molding and individual products but also for associated processing and assembly (ASSY). For more details, please contact us or download the catalog.
Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!
Vacuum casting offers cost advantages for resin molded products with fewer than 100 sets per year. By using silicone rubber molds instead of metal molds, total costs can be kept low. We propose vacuum casting to address your procurement concerns regarding the costs of mass production molds and the lead times for machining. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast products in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to create the master model, but it is also possible to create silicone rubber molds from your provided master model. Would you like to try the speedy procurement of vacuum casting for application function checks or mold considerations?
Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!
Vacuum casting allows for the production of acrylic-equivalent molded products while keeping initial costs low. We have numerous production achievements, including glass slippers, diamonds, and chandelier decorations. After the master model is completed, we can provide a prototype in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to create the master model, or we can also create silicone rubber molds from your supplied master model. Would you like to try the speed procurement of vacuum casting for application functionality checks or mold considerations?
It becomes possible to form a thick section that bears strength to coexist with a thin section.
PFP (Partial Frame Process) molding is an innovative molding method that enhances the rigidity and strength of molded products by incorporating a frame structure made of thick ribs at any position of the molded product, which can prevent sink marks on the surface.
From design to finished product, we provide careful support for total manufacturing!
Hondoku Idec not only possesses specialized knowledge and design technology related to resins that are essential for the structural, mechanical, and slope body design of resin products, but also utilizes know-how and analytical techniques in the manufacturing process to support high-value-added product development for our customers. We also offer on-site work in addition to in-house operations, so please feel free to take advantage of our services. ● For more details, please contact us or download the catalog.
